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D2 & D3 Section Straightening Rolls

Section straightening rolls are the profiled rolls in a straightening machine that bend rolled sections back and forth until they come out straight. Vimco supplies straightening rolls in D2 and D3 high carbon high chromium (HCHC) tool steel for section straightening machines.

What straightening rolls do

After a section leaves the mill and cools, it is rarely perfectly straight. Angles and channels can bow or twist, and beam flanges can spread in or out. A section straightening machine passes the cold section between a set of top and bottom rolls, set in a staggered line. Each roll bends the section slightly in the opposite direction to the one before, so the bends cancel out and the section leaves straight.

The rolls are shaped to fit each section profile, and they work on cold steel under heavy pressure. Their shape and surface have to hold up over long runs, or the finished section picks up marks and goes out of tolerance. This is why straightening rolls are made from hardened tool steel such as D2 and D3.

Why mills choose Vimco

  • Roll maker since 1972, based in Dera Bassi near Chandigarh, Punjab
  • ISO 9001:2015 certified
How section straightening works: staggered rolls bend the section straight
Grades

D2 or D3: which grade to choose

Property D2 D3
Carbon (C) 1.40 to 1.60% 2.00 to 2.35%
Chromium (Cr) 11.00 to 13.00% 11.00 to 13.50%
Hardening Air hardened Oil quenched
Typical hardness range of the grade 55 to 62 HRC 58 to 64 HRC
Best for Heavier sections and rolls that see bending shock Maximum wear life on steady, abrasive work

Standard values for the grades, from published tool steel data (ASTM A681 for D3).

D2 vs D3 tool steel carbon, chromium and hardness ranges

Frequently asked questions

What are section straightening rolls?

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They are the shaped top and bottom rolls of a section straightening machine. The section passes between them in an alternating bend, which removes bow and twist from angles, channels and beams after rolling.

Why are straightening rolls made from D2 or D3 steel?

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The rolls work on cold steel under high pressure, so they need a hard, wear resistant surface that keeps its profile. D2 and D3 are high carbon, high chromium tool steels that give that hardness after heat treatment.

Need straightening rolls for your section line?

Send the section size, machine type or drawing, and our team will reply with a quote.

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